Automatic grain sampler BIOPRO VV06

Automatic grain sampler BIOPRO VV06

International group “3S Company” is an official representative of the company O.K. SERVIS BioPro (Czech Republic). We bring to your attention the most modern of automatic grain sampler model VV06. 

BioPro VV06 is a modern automatic grain sampler designed for stationary installation at grain receiving facilities, elevators, and other sites where fast and objective grain quality control is required.

The sampler is designed for representative grain sampling from transport vehicles. Its 4.15 m vertical sampling probe allows samples to be taken from precisely selected points and from deep grain masses.

The camera system provides visual monitoring of the sampling process, while the boom’s wide operating range allows sampling points to be selected throughout the working area.

Advantages of this grain sampler

• Representative sampling throughout the full height of the grain mass — the long vertical probe allows samples to be taken from different layers, including the bottom layer, for an objective assessment of grain quality.
• 4.15 m vertical sampling probe — enables sampling from deep grain masses and allows the probe to enter narrow openings, including tank openings.
• Precise probe positioning — sampling is performed from the selected point without displacement from the specified position.
• Wide sampling area — the boom design allows sampling points to be selected even in the farthest positions of the receiving area.
• Original mechanical design — the robust construction is designed for intensive operation and a long service life.
• Improved mounting system and energy chains — protect hoses and cables and help extend their service life.
• Extended sampling area near the column — the new boom-to-column connection design increases the sampler’s working area.
• Precise detection of the probe’s lower position — helps correctly detect contact with the bottom of the vehicle body and reduces equipment load.
• Digital camera on the sampler — provides visual monitoring of the sampling area and process.
• Automatic grain sampling — predefined sampling plans allow the process to be performed automatically at the touch of a button; three sampling patterns are available.
• Touch control — the TOUCH CONTROL system provides automated sampler operation via a touchscreen.
• Integrated return of excess sample — allows residual sample material to be returned from the laboratory to the designated point.
• Extended sample transport — an additional fan can be used to increase the sample transport distance as part of the sample delivery system.

                 Sampling from trucks                                                                                                         Sampling from railway wagons

Technical specifications

• Unique Design. It is able to carry out sampling from two lines, which will make it possible to accelerate the volume of sample and, as a result, the evaluation of the grain quality will also be carried out faster.
• Radius 4,65 metres  and an accurate dip system, it is possible to simultaneously take a sample from both the car and the trailer, without moving.

The standard package includes

1. Grain sampler (supporting column, rotational geared motor (left/right), guide console, carriage of horizontal movement along the guide of the console and vertical lowering of the sample spear, sampler spear).
2. Camera and monitor – to provide an overview of the sampling site and to control the sampler.
3. Remote control for manual control of the grain sampler.
4. Receiving container in the laboratory for sample delivery.
5. Cables, wires and hoses, provided in accordance with local installation conditions. The length of the hose should be three times as long as the distance between the sampler and the receiving cabin in the laboratory (copies the route of hose, taking into account some additional length for turns and the necessary bends). The calculation of the cable length is based on the distance between the sampler and the control panel in the laboratory (usually laid with hoses).

Optional

• System for returning the sample to the vehicle body.
• Mechanical and automatic sample dividers;
• The ability to program the sequential sampling (automatic sampling schemes);
• More powerful fan for transporting the sample over a distance from 30 to 200 meters;
• Extended video surveillance (additional HD camera, monitor, HDD, video recorder, four points of illumination), for monitoring and control of sampling;
• Sampling area illumination;
• Video surveillance inside the laboratory;
• Horn;
• Sound notification (signal) “Sampling completed”;
• Two-color traffic light;
• Wireless remote control;
• A cyclone is equipped with a screw mixer for mixing the sample and obtaining its homogeneity, with the connection of grain supply from one or two samplers;
• Automatic dosing, distribution to express analyzers, and packaging of arbitragesamples within the laboratory (automatic AGL system);
• Control panel cabinet, with winter heating function for controlling the sampler
  outside the laboratory;
• Warning light and sound alarm for the moment of movement and operation of the sampler;
• Semi-automatic sample packer;
• Automatic sample packer;
• Sound insulation for fans.

Automatic Grain Sampling

The BioPro VV06 can automate the grain sampling process using predefined sampling patterns.

Automatic operation helps standardize sampling procedures, reduce manual intervention, save time, and minimize the influence of human error on grain quality control.

The TOUCH CONTROL system provides automated control of the sampler via a touchscreen, while additional equipment can be used for sample transport, division, dosing, and packaging.

Where BioPro VV06 Is Used

The BioPro VV06 automatic grain sampler is suitable for:

• grain elevators;
• grain receiving facilities;
• grain terminals;
• grain processing plants;
• agricultural enterprises with high grain intake volumes.

The Importance of Grain Sampling

Grain sampling is an important step in ensuring its quality and compliance with storage and processing standards. An automatic grain sampler makes it possible to perform this task with maximum accuracy and efficiency.

Objective quality assessment
Correct selection of a representative sample provides reliable data on grain quality, such as moisture, impurity content, protein and gluten indicators.

Elimination of the risk of losses
Accurate sample analysis can identify problems with the grain, such as increased moisture or damage.

Compliance with international standards
The use of automatic samplers ensures compliance with international grain quality standards.

Saving time and resources
Automation of the sampling process eliminates manual intervention, reduces labor costs and speeds up the process.

Optimization of logistics and production processes
Continuous and accurate sampling optimizes the processes of storage, processing and transportation of grain.

The sampling stage lays the foundation for accurate quality control and subsequent decision-making. The VV06 automatic sampler makes this process simple, fast and reliable.

Choose BioPro VV06 for your facility

3S Company specialists will help you determine the appropriate sampler configuration, automation system, and equipment for sample transport and processing.